The automatic line LM1591 is designed for processing pump rods with a rod body diameter: 3/4″, 7/8″, 1″ and rod lengths of 7.62 m, 8 m and 9.14 m.
The line consists of ten one-sided double-spindle machines, a workpiece accumulator, a step conveyor that allows you to move the rods both in the longitudinal and transverse directions, and an unloading mechanism. Two-spindle machines that perform machining of parts consist of a rigid cast-iron base, two power tables on which spindle headstocks are installed.
Line technology:
The line is fully automated.
Workpiece
pumping rod
Operations in progress
Rough turning, fine turning, cutting, rolling, thread rolling, pressing on protective caps
Cycle time
28.4(¾");30.9(⅞"); 35.1(1″) sec.
Number of spindles
16 pcs.
Number of positions
12 pcs.
Number of workpieces per cycle
2 pcs.
Performance:
- nominal (at 100% usage)
253(¾"); 233(⅞"); 205(1″) pcs/hour
- design
177(¾"); 163 (⅞"); 144(1")
Service life before the first overhaul
12 years
Resource for accuracy to the first medium repair
11 thousand hours
Technical utilization factor
0.8 kti
Total utilization factor (design)
0,7 Ко
Loading-unloading method
manual
Workpiece clamp
hydroficated
Chip cleaning method
mechanized
Coolant consumption
400 l/min
Number of electric motors
130 pcs.
Installed capacity
372.14 kW
Control system
f. SIEMENS
Hydraulic data:
- pressure
5…6 МПа
- capacity of hydraulic tanks
3930 l.
Technical water data:
- pressure
0,2 МПа
- consumption
1980 l/h
Pneumatic data:
- pressure
0,4 МПа
- consumption
200 m3/hour
Noise characteristics do not exceed
80 dBA
Weight
175 000 kg
Length
23 650 mm
Width
21 300 mm
Height
2 800 mm